ARTICLE
TITLE

Effect of Current and Pulse-on Time on Material Removal Rate and Surface Roughness of Tungsten Carbide in Electric Discharge Machine Die-sinking

SUMMARY

The focus of manufacturing for tungsten carbide applications often demands a smooth surface quality as the result of the Electric Discharge Machine (EDM) die-sinking process, especially in the manufacture of die and mold with tungsten carbide material processed using a die-sinking EDM machine. The purpose of this study is to analyze the effect of electric current and pulse-on time on the Material Removal Rate (MRR) and surface roughness of tungsten carbide. Through the experimental method, the parameters varied, namely electric current 17 A, 20 A, 23 A, and pulse-on time 30 µs, 55 µs, and 80 µs. MRR was calculated through weight loss. Surface roughness was obtained from a surface roughness tester and a Scanning Electron Microscope for surface morphology. The results showed that the highest material removal rate was 1.509 mm3/min at 23 A and 30 µs, and the lowest material removal rate was 0.262 mm3/min at 17 A and 80 µs. The highest surface roughness value was 4.278 µm at 23 A and 80 µs. The lowest surface roughness value was 2.166 µm at 17 A and 30 µs. The tungsten carbide surface topography results are crater, globule, crack, and porous. The greater the current used, the higher the MRR value and surface roughness. Meanwhile, the greater the pulse-on time used, the MRR value decreases, and the surface roughness increases.

KEYWORDS

 Articles related

Eiad Abdulhalim Mohammad Al-Najjar    

The current study investigates the effectiveness of the Islamization of the science curriculum in developing students' science processes and enhancing their motivation towards learning science. Science Quotes from the Holy Qur’an were used to frame the p... see more


Siraj Abbas,Nasser Izadinia,Gholamhossein Kiani    

The primary purpose of this research is to investigate the relationship between the quality of the external audit and the quality of the financial reporting done by companies that are traded on the Tehran and Baghdad Stock Exchanges. The experience of th... see more


Valeriy A. Kalytka,Aleksander V. Bashirov,Galina G. Tatkeyeva,Yelena A. Sidorina,Bektas S. Ospanov,Tatyana L. Ten    

In this paper, the methods described the calculation of thermally stimulated depolarization currents in materials of the HBC class. In the identification of nonlinear processes of thermally stimulated depolarization, at this stage of the research, as def... see more


H. Laaouidi, M. Tarfaoui, M. Nachtane, O. Lagdani    

Monitoring of structural vibrations and operational modal analysis are clearly essential to effectively control structural safety and the operational behavior of tidal current turbines. In order to satisfy industrial requirements, generally related to a ... see more


Mohammed A. Qasim,Velkin Vladimir I.    

Hybrid systems employing different kinds of renewable energy sources, like wind and solar energy conversion systems, are used to reduce generation costs and the pollution of traditional fossil fuel-based electrical generation methods. The current paper p... see more